Belt Condition Monitoring



  • Detect all belt damage.
  • Online belt wear monitoring for precise belt lifetime prediction.
  • Suitable for all flat belts: belt manufacturer independent system.
  • Fully automated 24/7 online monitoring system.
  • The most optimal reaction time on the market for securing and maintaining production.
  • Non-contact optical monitoring: no loops, coils or other modifications required.
  • Scale the system for your needs!

State of the art technology

HX270 utilizes the most advanced real-time optical 3D belt surface scanning for both belt sides.

High-speed precise scanning with novel 3D image analysis algorithms guarantee robust, real-time and fully automated belt damage detection and belt thickness measurement up to 10 m/s of belt speed and up to 2.4 meters of belt width.

The laser scanning is immune to belt surface color and texture variations. The technology is implemented in unique way for harsh conditions. It is highly resistant to dust, dirt, moisture and other environmental condition variations with minimal service needed.

Suitable for all flat conveyor belts

Steel cord and fabric belts in mines, ports, steel mills, energy plants and other installations.

Automatic system

HX270 automatically adapts to your conveyor operation and belt condition without user intervention. The system senses the belt movement with pulley rotation sensors and the belt damages are positioned in respect to a fixed reference point on the belt.

HX270 is an intelligent system, it automatically records the existing belt damage and alerts you when new damage occurs or existing damage is getting worse. When your belt condition becomes critical, HX270 stops the conveyor immediately.

HX270 has the best reaction time for belt damage detection on the market. The bottom cover of the belt is monitored right after the loading chute where the belt rips and other bottom cover damage is detected. The top cover is monitored right after the conveyor unloading where the top cover damages are detected and the belt thickness is measured.

The belt damage and the wear data are stored in a database. Users can easily obtain physical access to inspect and repair the damage with a couple of mouse clicks and automated conveyor control. The belt is driven with full speed to a position where the damage is at pre-defined belt repair station

Belt thickness monitoring

Submillimetre precision belt thickness measurement for belt lifetime prediction of each belt segment.

Keep your belt and business safe

Complete the form below to speak with a specialist and learn how HX270 can help you prevent damage in your conveyor system and recuce costs.

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